Led bulb producing

At A2Led, we offer innovative, environmentally friendly, and high-performance solutions in LED bulb production. With our advanced production facilities, robust R&D infrastructure, and customer-focused approach, we differentiate ourselves in the lighting industry. Our LED bulb production is supported by high-technology and precision engineering processes.

Each LED bulb is tested for lumen output, color temperature, energy efficiency, and lifespan.

Our LED Bulb Production Process

Our LED bulb production is supported by high-technology and precision engineering processes. Our production process consists of the following key stages:

Semiconductor LED chips, the heart of LED bulbs, are produced using photolithography and chemical vapor deposition (CVD) techniques.

We use high-quality materials such as gallium nitride (GaN) to ensure high lumen efficiency (100-150 lm/W) and color accuracy (CRI 80+).

The filaments are optimized for different color temperatures (2700K warm white, 6500K cool white).

Mounting and Integration:

LED chips are integrated into aluminum or ceramic-based heat sinks for thermal management.

Optical lenses and diffusers are carefully designed to ensure uniform light distribution.

Electronic driver circuits provide constant current, ensuring stable operation and long life.

Coating and Protection:

Bulbs are protected by shatterproof polycarbonate coatings.

Models are manufactured to IP65 or higher standards for water and dust resistance (for outdoor products).

Product durability is maximized through UV resistance and thermal shock testing.

Quality Control and Testing:

Each LED bulb is tested for lumen output, color temperature, energy efficiency, and lifespan.

We comply with international standards (CE, RoHS, ISO 9001).

Our products are tested for vibration, temperature changes, and electrical surges.

Our Production Capacity

Annual Production: 10 million LED bulb production capacity.

Facilities: Fully automated production lines and a 5,000 m² modern production facility

Exports: We export to over 30 countries in Europe, Asia, and the Middle East.

R&D: We dedicate 10% of our annual revenue to R&D, focusing on smart lighting and IoT-integrated products.

Innovative Technology: We lead the industry with smart LED systems and high-efficiency chips.

Customer Focus: Customized solutions and 24/7 technical support for special projects.

Global Reach: We provide worldwide service with fast delivery and a robust logistics network.

OUR MACHINE PARK

Our SMT (Surface Mount Technology) machinery for LED bulb production places LED chips, resistors, capacitors, and other SMD (Surface Mount Device) components onto PCBs with high speed and precision.

Our high-speed, state-of-the-art machinery can mount components at a rate of 180,000 CPH per hour.